Industrial Rehabilitation Services: Work Hardening

A work hardening and conditioning program will increase the productivity of employees and better prepare new hires for the physical demands of working on the line.

PRS can offer a work hardening program for new hires as described below. The major component of this program is the simulation of actual work situations to help employees to develop proper understanding of ergonomics during tool use and to increase their tolerance. The ideal workstation simulation would simulate as closely as possible the job demands, including work movements and actual work speed.

The following are suggestions, which can be finalized with the input of plant personnel:

  • Stationary training will begin strengthening the muscles required for fine motor skills. This will simulate actual work on the line, such as the manual twisting of bolts or the hand action needed for tool use. Employees will learn how to complete tasks in the proper ergonomic manner.
  • Equipment orientation will familiarize the employee with the devices he or she will handle and begin to build the flexibility and endurance this will require. With the input of team leaders, safety and ergonomic personnel, PRS will show employees how best to operate the equipment to avoid injuries.
  • Therapists will develop individual exercises based on weaknesses identified in the post-evaluation screening. They will consult with fitness center employees, if facility is available, to provide assistance to workers interested in lifestyle changes, such as improving their nutrition, starting an exercise program or quitting smoking. They will urge employees to use the fitness center to improve overall health.
  • Therapists will teach exercise programs appropriate for before, during and after work shifts, which will help workers to adjust their bodies for the demands of the job. Injuries are thereby reduced through such proactive efforts as the WORKSMART program.

Employees returning from injuries that require intensive conditioning can participate in the work hardening program as part of their therapy before return to full duty employment. Specific return-to-work procedures are the key to getting those who have been injured safely back on the job. For these employees, PRS will also:

  • Recommend and monitor graduated strengthening exercises
  • Conduct job simulation, coaching and ergonomic evaluation of worker motion
  • Specify protocols for modified duty, as needed
  • Give information on how to prevent further injuries and improve overall wellness

We will also develop and promote injury prevention programs to all employees. PRS uses the WORKSMART program as a proactive approach to combating cumulative trauma disorders. WORKSMART encourages workers to stretch before, during and after their shifts to reduce overall stress on their bodies. Employees who understand how different tasks affect their bodies work more safely and productively, thereby reducing medical and production costs associated with injured and unskilled workers.

 

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